Hundreds in printing expenses? Man you need to find another printing service or something, they shouldn't cost that much. What is your design layout like, may be time for a change??
Do you have your own laser printer, this may be a cheaper route as well printing at home. A good laser printer with a duplexer shouldn't cost more than a couple hundred now days. I have a nice Dell color laser with a duplexer that ran about $600 4 years ago.
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