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Read the manual first...
I have never had this problem so I don't know what you are doing to cause it, but it can be circumvented. It sounds like the software you use to create it is adding a border, OR... the header on the file "indicates" it has a border when we import it.
1. Make your graphics the exact size required by CDG, in the KHPro manual.
2. Make sure there is no border when you save the image. Using the program you create it with, open it back up after saving to make sure no border is present.
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